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HO BROTHER BRICK COMMON CLAY BRICKS

HO BROTHER BRICK COMMON CLAY BRICKS

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HB COMMON CLAY BRICKS

(BATA MERAH/BATA TANAH LIAT)

Explore the natural beauty and durability of common clay bricks,
crafted from earth elements for timeless construction.
Learn about their unique features,
benefits, and versatile applications in our comprehensive guide.
Features & Benefits:
  • Natural Materials: Made from earth elements including clay, sand, and minerals, ensuring a natural and sustainable construction material.
  • Variety in Appearance: Due to the natural variation in materials and firing process, each brick may vary in color and size, adding a unique and rustic charm to every project.
  • Durability: Clay bricks are renowned for their durability, providing long-lasting strength and stability to structures.
  • Insulating Properties: Offers excellent thermal insulation, helping to regulate indoor temperatures and reduce energy costs.
  • Fire Resistance: Clay bricks have high fire resistance, providing added safety and protection in case of fire.
  • Environmentally Friendly: Made from natural materials, clay bricks are environmentally friendly and can be recycled after use.
  • Easy to Work With: Clay bricks are easy to handle, cut, and shape, making them ideal for a wide range of construction projects.
  • Low Maintenance: Require minimal maintenance over their lifespan, saving time and costs for homeowners and builders.
Applications:
  • Residential construction
  • Commercial buildings
  • Landscaping projects
  • Retaining walls
  • Pavements and pathways
  • Fireplaces and chimneys

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HBBS.10

HB COMMON CLAY BRICKS

(BATA MERAH/BATA TANAH LIAT)

 

HBBS.10

720 Pcs / Pallet
  • Dimension (mm):
    Length = 215, Width = 96, Height = 68
  • Tolerance (mm): ± 1 – 2
  • Weight (KG): 2.2 – 2.5
  • Compressive Strength: > 18 N/mm²
  • Water Absorption: 13 – 18%

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HBBS.12

HB COMMON CLAY BRICKS

(BATA MERAH/BATA TANAH LIAT)

HBBS.12

 

Product Code 2:

HBBS.12

720 Pcs / Pallet
  • Dimension (mm):
    Length = 215, Width = 96, Height = 68
  • Tolerance (mm): ± 1 – 2
  • Weight (KG): 2.2 – 2.5
  • Compressive Strength: > 15 N/mm²
  • Water Absorption: 13 – 18%

 

MATERIALS PREPARATION PROCESS

STEP [1]

Photos below showing gathering, crushing, grinding, screening & mixing the raw materials.

STEP [2]

Setting Process for Brick Production The images displayed on the left depict the extruder-produced column, which is later cut by wire to create individual bricks. Once the brick units are formed, they are manually carried onto kiln cars for further processing. However, a fully automated stacking operation is scheduled to replace the current manual stacking method by early 2016.
Product Introduction: The setting process in brick production involves extruding columns that are cut into individual bricks, manually stacked onto kiln cars. Automation is set to replace manual stacking in 2016, enhancing efficiency.
Features & Benefits:
  • Improved Efficiency: Automation streamlines the stacking process, reducing labor and time.
  • Enhanced Precision: Automated stacking ensures consistent and precise placement of bricks.
  • Cost-Effective: Reduced labor requirements result in cost savings for brick manufacturers.
  • Increased Production Capacity: Automation allows for higher production volumes, meeting growing demands.

STEP [3]

DRYING PROCESS

Prior to entering the kiln, the unfired or green brick must be properly dried.
Moisture in the brick must be limited at this time to prevent certain mechanical defects from occurring when the brick is subjected to the intense heat of the kiln. The drying process is done by placing the green brick in enclosed dryers which utilize excess heat from the cooling kiln.

STEP [4]

FIRING PROCESS

The green bricks pass through a long length of the kiln moving on the rail.
The continuous tunnel kiln employs a combination of the vertical & horizontal drafts. The preheating, burning & cooling in zones varying in temperatures up to 1000 – 1050 degree Celsius.

STEP [5]

PACKAGING PROCESS

After exiting the kiln, the bricks are allowed to cool prior to handling. Proper sorting (“dehacking”), broken, twisted and mechanically defective brick are discarded at this stage.
Bricks are carefully monitored to assure a quality product. The finished product is packaged and banded into cubes of approximately 720 bricks, inventoried by lots and distributed to customers.

 

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